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Refillable Packaging Market Size Hits USD 61.72 billion by 2032

Refillable Packaging Market Size Hits USD 61.72 billion by 2032

The worldwide market for refillable packaging is on an upward trajectory, starting at a value of USD 41.50 billion in 2022 and projected to surge to an estimated USD 61.72 billion by 2032. This expansion, registering a consistent Compound Annual Growth Rate (CAGR) of 4.1% from 2023 to 2032, is indicative of the significant momentum behind refillable packaging solutions.

  • The worldwide refillable packaging market is poised for growth, starting at a value of USD 41.50 billion in 2022.

  • The market is expected to surge, reaching an estimated value of USD 61.72 billion by 2032.

  • This expansion is registered at a consistent CAGR of 4.1% over the period from 2023 to 2032.

  • Rise of refill packaging in the global sustainability movement.

  • Embracing refillable packaging in e-commerce marketing.

  • Gaining consumer insights through refill-on-the-go technologies.

Driving Sustainability with Refill Packaging Innovations

Refill packaging emerges as a pivotal player in the global sustainability movement, offering an environmentally friendly alternative to single-use disposables across various sectors. From beverage packaging to cosmetics and natural cleaning products, refillable containers encourage consumers to embrace sustainability by facilitating frequent refills and reuses. 

With an aim to foster a culture of reuse and substantially reduce plastic waste, refill packaging solutions prioritize longevity and practicality. This shift towards refillable containers aligns with the urgent need to address the staggering levels of plastic pollution, exemplified by the alarming statistics of plastic waste entering oceans annually.

Empowering E-Commerce through Refillable Packaging

E-commerce businesses, particularly those in the Consumer Packaged Goods (CPG) sector, stand to capitalize on the rising popularity of refillable packaging. Integrating refillable options into marketing strategies not only promotes sustainable practices but also enhances brand visibility and customer loyalty. 

By highlighting the long-term benefits of refillable packaging, businesses can appeal to environmentally conscious consumers and differentiate themselves in the competitive retail landscape. Moreover, the tactile experience of handling refillable packaging can serve as a powerful marketing tool, fostering brand recognition and preference among consumers.

Harnessing Consumer Insights with Refill-on-the-Go Technologies

Refill-on-the-go solutions, encompassing in-store dispensing platforms and packaging-free “buy by weight” concepts, offer valuable opportunities for customer engagement and data acquisition. These models cater to evolving consumer preferences by providing customizable experiences and minimizing wasteful product consumption. 

By leveraging refill-on-the-go technologies to capture consumer data and preferences, marketers can gain valuable insights into consumer behavior and tailor their offerings accordingly. This personalized approach not only enhances the overall customer experience but also strengthens brand-consumer relationships in an increasingly competitive market landscape.

Refillable Packaging Market Trends

Expansion Across Various Industries The refillable packaging is becoming increasingly popular in various industries, such as food and beverage, household cleaning products, and personal care. Refillable packaging models are gaining popularity among businesses, and as more sectors look at environmentally friendly packaging solutions, this trend will probably continue
Innovations in Design and Material Refillable packaging is constantly evolving in terms of both material and design. Manufacturers are investigating materials that are lightweight, strong, and reusable. Innovative and appealing designs improve the consumer experience in general and promote the use of refillable container options.
Retailer and Brand Initiatives Retailers and businesses actively promote refill stations and refillable packaging choice to reduce single-use packaging. Retailers and packaging producer collaborate to develop easily accessible refill systems, encouraging customers to make sustainable decisions.
Rising Demand for Sustainable Solutions Demand for sustainable packaging choices rises as people become more conscious of environmental issues. Reusable containers that encourage refilling are becoming increasing popular as an environmentally preferable substitute for single-use packaging. Customers are actively looking for goods that have a minor environmental impact.


Green Initiatives Propel Asia-Pacific to Pinnacle of Refillable Packaging Excellence

Asia-Pacific Dominance in Refillable Packaging Industry

  • Environmental Awareness Driving Market Leadership: The Asia-Pacific region has emerged as a leading force in the refillable packaging industry, propelled by a strong emphasis on environmental conservation and sustainable practices. Growing awareness and concern for ecological preservation have propelled the region’s dominance in refillable packaging solutions.

  • Rising Demand for Eco-Friendly Alternatives: As customers become increasingly environmentally conscious, the demand for eco-friendly substitutes to traditional packaging is on the rise. Refillable options stand out as a sustainable choice in response to this growing need for environmentally friendly packaging solutions.

North America’s Rapid Rise in Refillable Packaging Sector

  • Emphasis on Business Sustainability: North America has emerged as a significant player in the refillable packaging industry, driven by a strong emphasis on business sustainability and increased consumer awareness. Customers in the region show a notable preference for products packaged in eco-friendly materials, with refillable solutions gaining popularity.

  • Regulatory Support Driving Adoption: Regulatory actions and government assistance have played a crucial role in promoting refillable packaging solutions in North America. Several states and provinces have enacted rules to encourage sustainable packaging alternatives, contributing to the region’s leadership in the refillable packaging market.

Report Source:


Mushroom Packaging Market Size Staggering USD 122.43 Million by 2032

The global mushroom packaging market size is on an unprecedented trajectory, poised to surge from USD 58.58 million in 2022 to a staggering estimated USD 122.43 million by 2032. This impressive growth is forecasted at a robust 7.7% CAGR between 2023 and 2032. 

In this era of environmental consciousness, businesses are increasingly turning to sustainable alternatives, and mushroom packaging emerges as a frontrunner in eco-friendly packaging solutions.

Report Highlights: Important Revelations

  • Mushroom packaging market soars to USD 122.43 million by 2032, 7.7% CAGR.
  • Europe to drive 40% of market growth in forecast period.
  • Mycelium-based mushroom packaging revolutionizing sustainable business practices.
  • Mycelium vs. polystyrene in sustainable packaging solutions.
  • Transforming Europe’s packaging landscape with sustainable ingenuity.

Mushroom packaging is a biodegradable and sustainable packaging alternative to traditional and unrecyclable packaging materials.

In today’s globalized economy, the demand for affordable and practical packaging solutions has led to the widespread use of traditional plastic materials. However, the consequences of this reliance on unrecyclable packaging, such as environmental degradation, limited garbage space, and a reluctance to embrace a reuse-oriented lifestyle, are becoming increasingly apparent. Plastic waste, a major contributor to pollution in both soil and water, poses a significant challenge, with a recycling rate ranging from 0.5 to 1 billion pieces global and a degradation timeline of 20 to 100 years.

The packaging sector, accounting for approximately 40% of global plastic output, faces heightened scrutiny as digital sales surged by 71% from April to June and 55% from July to September in 2022. Among the commonly used single-use plastic packaging items are polystyrene, known as Styrofoam, prized for its lightweight, cost-effectiveness, and heat-resistant properties. However, its drawbacks include toxic compounds that pose health risks and environmental harm, contributing to the urgent need for sustainable alternatives.

The Path Forward: Environmental Responsibility and Business Opportunities

As businesses grapple with the environmental consequences of their packaging choices, mushroom packaging emerges as a sustainable and economically viable solution. Beyond its immediate applications, mycelium-based materials promise to prevent future environmental crises. By embracing mushroom packaging, businesses can reduce their ecological footprint and position themselves as leaders in environmentally responsible practices, meeting the evolving expectations of conscious consumers.

Mushroom packaging represents a transformative shift in the business landscape, offering a compelling response to the pressing environmental challenges posed by traditional packaging materials. As businesses increasingly prioritize sustainability, adopting mushroom packaging stands out as a strategic choice, aligning corporate practices with the imperative of safeguarding our planet for future generations.

For Instance,

  • In April 2021, Adidas marked a ground-breaking moment with the introduction of the Stan Smith Mylo, setting a remarkable precedent as the first-ever shoe crafted from Mylo. Described in Adidas’ 2020 annual report as a venture transcending sport, it represents a commitment to shaping a sustainable future.

Mycelium-Based Mushroom Packaging Revolutionizing Sustainable Business Practices

In the dynamic landscape of sustainable business practices, mycelium, the rapidly increasing vegetative portion of fungi found in agricultural and biological waste, has emerged as a game-changer. Mycelium-based packaging is reshaping how businesses approach packaging solutions by offering a sustainable and safe alternative to traditional materials.

More Insight – 

  • The global seaweed packaging market size is estimated to grow from USD 491.2 million in 2022 to reach an estimated USD 952.76 million by 2032, at 6.9% CAGR from 2023 to 2032.

  • The global cold chain packaging market size was at USD 24.86 billion in 2022 to reach around USD 72.83 billion by 2032, registering at a 11.3% CAGR from 2023 to 2032.

  • The global aluminium foil packaging market size is estimated to grow from USD 35.23 billion in 2022 to reach an estimated USD 56.57 billion by 2032, registering at a 4.9% CAGR from 2023 to 2032.

  • The global tobacco packaging market size is estimated to grow from USD 15.37 billion in 2022 to reach an estimated USD 21.05 billion by 2032, registering at a 3.2 % CAGR from 2023 to 2032.

  • The global seafood packaging market size is estimated to grow from USD 13.95 billion in 2022 to reach an estimated USD 24.31 billion by 2032, at 5.7% CAGR from 2023 to 2032.

  • The global glass packaging market size is estimated to grow from USD 60.96 billion in 2022 to reach an estimated USD 98.82 billion by 2032, at 5% CAGR from 2023 to 2032.

Mycelium-based packaging leverages the unique properties of mycelium, cultivated within specially designed moulds. As a natural adhesive, mycelium bonds with sawdust, effectively replacing less eco-friendly materials such as polystyrene. The controlled growth process involves drying and heating the mycelium foundation, arresting its development once it assumes the desired forms.

A standout feature of mycelium is its trifecta of qualities – lightweight, robust, and cost-effective. This entirely natural material is gaining traction as an attractive and affordable substitute for products derived from fossil fuels. It’s remarkable ability to be moulded into diverse shapes, seemingly growing to fill moulds, provides a distinct advantage for manufacturers seeking versatile and sustainable packaging solutions.

Mycelium vs. Polystyrene in Sustainable Packaging Solutions

A compelling application of mycelium-based packaging involves substituting polystyrene, known as Styrofoam. Polystyrene poses a substantial environmental challenge as a significant contributor to litter and debris, particularly in our oceans. The critical issue with polystyrene lies in its non-biodegradable and non-compostable nature, making it unsuitable for recycling in most facilities. Consequently, polystyrene persists in landfills for an estimated 500 years, contributing to ocean pollution and endangering aquatic life. Moreover, the production of polystyrene entails high energy consumption and significant greenhouse gas emissions.

In contrast, mycelium-based alternatives offer a sustainable solution. These alternatives are compostable and biodegradable, breaking down within weeks when discarded in backyard composting systems. As the mycelium packaging decomposes, it disintegrates and enriches the soil by providing valuable nutrients, essentially acting as a natural fertilizer. The production process of mushroom packaging initiates with the growth of the mycelium, which absorbs carbon dioxide during its development, potentially rendering its carbon footprint more favourable when compared to polystyrene. This shift toward mycelium-based packaging showcases a promising step in mitigating the environmental impact of traditional polystyrene materials.

Transforming Europe’s Packaging Landscape with Sustainable Ingenuity

Europe is projected to be a significant driver, accounting for 40% of the market’s growth throughout the forecast period. Germany emerged as the focal point for mushroom packaging within the European market. The growth trajectory in this region is expected to outpace that of other global areas.

The European Union (EU) has prioritized the adoption of environmentally friendly packaging alternatives, positioning mycelium as a pivotal element in the continent’s sustainability initiatives.

The transition from conceptualization to policy implementation has propelled the EU toward the realization of a circular economy. In this transformative change, agricultural waste streams have undergone a transformative revaluation, now considered valuable resources rather than environmental liabilities. Notably, mycelium has emerged as a central component in numerous global and European sustainability endeavours.

The Environment Committee has endorsed a proposed regulation outlining comprehensive requirements for the entire life cycle of packaging, spanning from raw materials to ultimate disposal, signals a significant step in shaping the future landscape of packaging practices.

Competitive Landscape

The market for mushroom packaging is characterised by intense competition because there are several key players such as Ecovative Design LLC, Magical Mushroom Company, Sealed Air Corporation, CMP Mushroom, Mushroom Packaging, Dell Technologies, Costa Group, Shroom Labs, UNO PLAST and others. This market has a medium level of market concentration, and several major players are present, using tactics such as product innovation, acquisitions, and mergers to obtain a competitive edge. The market players are significantly impacting environmental development by adopting sustainable packaging and creating consumer awareness through innovative packaging materials. Ecovative Design LLC and Magical Mushroom Company are Europe-based lead players who have a global impact by reducing carbon through innovative packaging materials adopted by leading companies like Dell and Ikea; they started sustainable packaging by introducing mushroom-based materials in their packaging and other materials.

Major key player in the Mushroom Packaging Market Includes: 

  • Ecovative Design LLC
  • Magical Mushroom Company
  • Interpack
  • Dell Technologies
  • Mushroom Packaging
  • Shroom Labs
  • Costa Group
  • Sealed Air Corporation
  • Steelcase
  • Thermo Packer
  • Poly Tech
  • Paradise Packaging Company

Recent Developments

  • In February 2023, New mycelium-based materials science and biology are opening an intriguing multibillion-dollar business potential that Mushrooms, Inc. has been quietly advancing in. To accomplish feasible industrial innovation in this new industry, Mushrooms Inc. is creating lucrative paths to support the research and development branch.
  • In August 2023, an Israeli startup created a commercially viable prototype, MadeRight has obtained funds to grow its development team and improve its mushroom-based packaging production method.
  • In November 2023, South Mill Champs made a significant announcement confirming its acquisition of World Fresh Produce, a global company specializing in fresh produce sourcing. South Mill Champs is renowned for producing diverse mushroom products for food service, co-packing, and private-label purposes, including Minute Mushrooms, Saucy Mushrooms, and Shrooms Mushroom Coffee. This strategic move underscores South Mill Champs’ commitment to expanding its portfolio and strengthening its position in the market by incorporating the capabilities of world fresh produce into its operations.
  • In December 2022, the world’s foremost mycelium technology firm for mushrooms, ecovative, purchased Lambert Spawn Europa B.V., a cutting-edge mushroom spawn manufacturing plant located in the Netherlands, from a division of the Pennsylvania-based Lambert Spawn firm. 

Report Source –


Water-Soluble Packaging Market Size is Projected to Hit USD 5,340 Million By 2032

The global water-soluble packaging market size was at USD 3,020 million in 2022 to hit approximately USD 5,340 million by 2032, registered at 5.9% CAGR projected between 2023 and 2032.

Report Highlights: Important Revelation

  • Transformative shift towards eco-friendly solutions with water-soluble packaging
  • A paradigm shift towards sustainable water-soluble packaging
  • Transforming water-soluble packaging with polymer solutions
  • Revolutionizing agricultural packaging with different industrial sectors
  • North America takes the helm in the global water-soluble market by 31.42%
  • Europe takes the lead, Asia emerges in the water-soluble packaging market

Transformative Shift Towards Eco-Friendly Solutions with Water-Soluble Packaging

The global water-soluble packaging market is surpassed to reach around USD 4,460 million by 2029. Water-soluble packaging is a packaging material that can disintegrate or dissolve in water; it is also known as biodegradable packaging. These materials are designed to break down when they encounter water, leaving little to no residue behind. This type of packaging is often used for various purposes, including environmental sustainability and convenience.

Water-soluble packaging has emerged as a revolutionary solution poised to significantly reduce plastic waste and pollution. These films, crafted from biodegradable polymers or other natural materials, are ingeniously designed to break down harmlessly when exposed to water or moisture, presenting a powerful antidote to the environmental challenges posed by traditional packaging materials.

By 2025, the total amount of solid trash is anticipated to reach 2.2 billion tonnes yearly. Utilizing packaging materials that are neither renewable nor biodegradable might harm the environment. Additionally, as consumers’ knowledge of environmental and health concerns has grown over the past few decades, there has been a rapid demand for safe, healthful foods that use as little chemical, synthetic, or plastic-based input as possible.

The hallmark of water-soluble packaging lies in its remarkable ability to dissolve or disintegrate when immersed in water. It offers many applications that promise to reshape how products are packaged, used, and disposed of. One notable application is in single-use items, exemplified by detergent packets that effortlessly dissolve in the washing machine during use. This simplifies the laundry process and eliminates the need to dispose of traditional plastic packaging, contributing to a cleaner environment.

  • For Instance, In Feb 2022, Water Soluble PVA Replacement for Plastics was launched by Bioplastics International. Bioplastics International has introduced a water-soluble substitute for petroleum-based plastics to reduce plastic trash entering the oceans.

The transformative potential of water-soluble packaging extends beyond the detergent. In agriculture, controlled-release fertilizers encased in water-soluble films represent a novel approach. The packaging dissolves upon application, seamlessly integrating with the soil and eliminating the burden of unwrapping and disposing of conventional fertilizer packaging. This not only streamlines agricultural practices but also aligns with sustainable farming principles.

Moreover, the food industry benefits significantly from this innovative packaging solution. Water-soluble packaging for food products can eliminate the need for traditional wrappers. Consumers can place the water-soluble packaged food into hot water, dissolving the packaging and revealing the untouched product. This not only enhances the consumer experience but also contributes to a reduction in overall packaging waste.

As industries increasingly prioritize sustainability, water-soluble packaging emerges as a versatile ally in pursuing eco-friendly alternatives. Its adaptability and potential to revolutionize packaging practices position it as a catalyst for change. By addressing the environmental impact of packaging materials, water-soluble packaging represents a beacon of hope for a more sustainable and responsible future, where convenience and ecological consciousness coexist harmoniously in the products.

Water-Soluble Packaging Market Trends

Increased Use of Biodegradable Materials The water-soluble packaging market is experiencing a notable transition towards employing biodegradable and compostable materials, responding to heightened environmental consciousness. Manufacturers actively explore innovative materials like polysaccharide-protein-based films, align with eco-friendly principles, and meet evolving consumer preferences for sustainable packaging solutions.
Focus on Agricultural Solutions Water-soluble packaging is gaining prominence in agriculture, notably for fertilizers and agrochemicals. This packaging dissolves upon application, mitigating the environmental footprint linked to conventional packaging. Adopting such innovative solutions reflects a commitment to sustainable practices within the agricultural sector.
Expanding Applications in Healthcare Water-soluble packaging is increasingly used in the healthcare sector, specifically for pharmaceuticals and medical products. This trend is propelled by the imperative for convenient and secure packaging disposal within healthcare settings. Adopting such packaging solutions underscores a commitment to safety, hygiene, and environmentally responsible practices in the healthcare industry.
Technological Advancement in Film Production Continuous research and development initiatives drive notable technological progress in water-soluble film production. These advancements encompass film strength, barrier properties, and dissolution characteristics. The resulting packaging is becoming more resilient and versatile, catering to diverse sectors, including healthcare, chemicals, food, and beverage. This evolution underscores a commitment to innovation and heightened performance standards.

North America Takes the Helm in the Global Water-Soluble Market

Due to environmental concerns, numerous cities in the US, alongside states like California and New York, have implemented bans on single-use plastics. This shift towards sustainability has catalyzed the growth of the biodegradable plastics market, with North America as the leading region in the water-soluble packaging market.

The establishment of advanced standards and certification systems underscores the maturity of the water-soluble plastics market in North America. Notable benchmarks include the Euthe American Society for Testing and Materials (ASTM) standards in the US and ISO standards sanctioned by the International Organization for Standardization.

These regions have witnessed the development of well-defined biodegradable plastics markets. Implementing bans on single-use plastics in various cities and states has propelled the adoption of eco-friendly alternatives. Stringent regulations and consumer awareness have further driven the demand for biodegradable plastics, leading to the establishment of comprehensive standards and certification frameworks.

The biodegradable plastics industry in North America benefits from advanced standards and certification systems. These frameworks are pivotal in ensuring product quality, performance, and environmental impact. Noteworthy standards include the ASTM standards in the US and ISO standards, providing a comprehensive foundation for businesses to align with sustainability objectives and meet regulatory requirements.

As the global demand for water-soluble plastics intensifies, market players are anticipated to navigate evolving standards and explore innovative solutions. The trajectory of the biodegradable plastics market hinges on continuous collaboration, technological advancements, and adherence to international standards. Businesses in this space are poised to contribute significantly to the global shift towards sustainable and environmentally conscious practices.

  • For Instance, In December 2023, Melodea announced the release of MelOx NGen, a high-performance barrier product intended to enable the recyclability of plastic food packaging and beyond, in response to the introduction of cellulose-based food packaging last year.

Europe is positioned as a burgeoning leader in the biodegradable plastics market, yet the transformative momentum is notably expanding into Asia, with China and India at its forefront. This shift is propelled by stringent plastic restriction policies, making Asia, especially China and India, pivotal hubs for the surge in demand for biodegradable plastics. The growth is fundamentally linked to robust regulations curbing plastic usage and an intensified emphasis on sustainable practices in response to environmental concerns. As these countries confront the adverse effects of plastic, the biodegradable plastics market is witnessing substantial momentum, opening noteworthy avenues for manufacturers and investors keen on tapping into the evolving landscape of sustainable solutions in the plastics industry.

  • For Instance, In September 2021, Emballators launched the First Rigid Water-Soluble Packaging to Cut Down on Plastic Waste. This soluble material’s packaging would be produced to minimize plastic waste by maintaining a litter-free and clean environment.

A Paradigm Shift Towards Sustainable Water-Soluble Packaging

Water-soluble packaging is emerging as a transformative solution with widespread applications in food, healthcare, agriculture, and consumer products. With a surge in consumer awareness regarding environmental concerns and an increasing focus on corporate social responsibility, industries actively seek eco-friendly alternatives. Water-soluble packaging addresses these concerns by offering a sustainable option that aligns with evolving consumer values.

Regulations addressing plastic waste are becoming more stringent, prompting industries to reevaluate their packaging strategies. Water-soluble packaging provides an avenue for compliance with these regulations while contributing to reducing plastic waste. It positions itself as a proactive response to the evolving regulatory landscape, ensuring businesses stay ahead of environmental mandates.

The growth of water-soluble packaging is intricately linked to using biodegradable and compostable materials. As customer demand for eco-friendly packaging solutions escalates, businesses are expected to pivot towards materials that align with these preferences. Incorporating biodegradable polymers and compostable substances in water-soluble packaging addresses environmental concerns and underscores a commitment to sustainable practices.

The adoption of water-soluble packaging is forecasted to grow substantially as businesses strategically position themselves in response to market trends. By integrating this innovative packaging solution, industries can meet consumer expectations and stay ahead in a competitive landscape that increasingly values sustainability.

Water-soluble packaging emerges as a pivotal tool for businesses navigating the intersection of consumer demand, regulatory compliance, and environmental responsibility. As industries pivot towards sustainable practices, water-soluble packaging is a versatile and pragmatic solution, offering a promising pathway to a more eco-conscious future.

  • For Instance, In Jun 2023, Mondi, a sustainable packaging and paper manufacturer, launched SolmixBag, a novel water-soluble paper packaging solution for global construction.

Transforming Water-Soluble Packaging with Polymer Solutions

In water-soluble packaging, the polymer segment is a pivotal component, harnessing the transformative potential of polymers that dissolve in water. This innovative approach provides a sustainable alternative to conventional packaging materials and propels the expansion of the water-soluble market by virtue of its versatile applications.

Water-soluble polymers are central in developing packaging materials that dissolve upon contact with water. Among the noteworthy polymers in this domain are Polyvinyl Alcohol (PVA), Polyethylene Oxide (PEO), and starch-based polymers. These polymers exhibit unique characteristics that make them well-suited for various applications, contributing to the burgeoning popularity of water-soluble packaging.

PVA is a widely used water-soluble polymer known for its excellent film-forming properties and biodegradability. Derived from petroleum or natural gas, PVA dissolves rapidly in water, leaving no harmful residues. This polymer finds application in diverse sectors, including detergent packaging, where PVA-based films encapsulate single-use detergent pods, facilitating convenient and eco-friendly use.

Browse More Insights of Towards Packaging:

  • The retort packaging market size is estimated to grow from USD 3.87 billion in 2022 to hit USD 6.45 billion by 2032, at 5.2% CAGR from 2023 to 2032.
  • The global insulated packaging market size was valued at USD 14.38 billion in 2022 to reach an estimated USD 27.64 billion by 2032, at a growing CAGR of 6.8% from 2023 to 2032.
  • The global sachet packaging market size is estimated to grow from USD 8.89 billion in 2022 to approximately USD 15.2 billion by 2032, representing a CAGR 5.5% from 2023 to 2032.
  • The global glass packaging market size is estimated to grow from USD 60.96 billion in 2022 to reach an estimated USD 98.82 billion by 2032, at a growing CAGR of 5% from 2023 to 2032.
  • The global corrugated packaging market size is estimated to increase from USD 276 billion in 2022 to reach approximately USD 410.50 billion by 2032, is anticipated to occur at a 4.10% CAGR from 2023 to 2032.

PEO is another notable water-soluble polymer valued for its water-solubility and biocompatibility. With a range of molecular weights, PEO is adaptable to different applications. In the healthcare sector, PEO-based films are employed for pharmaceutical packaging, ensuring convenient and safe disposal. PEO’s versatility extends to various industries, making it valuable in formulating water-soluble packaging solutions.

Starch-based polymers represent a natural and renewable source for water-soluble packaging. Typically derived from corn, potatoes, or other plant sources, these polymers offer a sustainable alternative. Starch-based films exhibit desirable properties such as flexibility and biodegradability, making them suitable for applications in agriculture, where the packaging of fertilizers dissolves upon application, aligning with environmentally conscious farming practices.

Using water-soluble polymers addresses the pressing need for sustainable packaging solutions in a world increasingly focused on environmental stewardship. These polymers offer an effective means of packaging and contribute to reducing the ecological impact associated with traditional materials. As consumers and businesses prioritize sustainability, water-soluble packaging emerges as a strategic choice underpinned by the eco-friendly attributes of its polymer components.

The water-soluble packaging market is experiencing substantial growth, driven by the widespread adoption of polymers that dissolve in water. Industries ranging from healthcare to agriculture are embracing these innovations. In healthcare, the convenience and safety of disposal afforded by water-soluble packaging contribute to its increasing use in pharmaceutical packaging. Additionally, applications extend to the agricultural sector, where water-soluble films encapsulate fertilizers, ensuring easy and environmentally friendly distribution.

  • For Instance, In Jan 2023, Solubag launched a water-soluble, long-lasting plastic; It provides plastics that dissolve entirely in water.

The evolution of water-soluble polymers is poised to continue with ongoing research and development efforts. Collaboration between polymer manufacturers, technology innovators, and end-users is vital for pushing the boundaries of performance-enhancing film strength, dissolution rates, and overall functionality. As the market expands, industries will likely witness a proliferation of water-soluble packaging solutions tailored to specific needs and sectors.

The polymer segment of water-soluble packaging is a linchpin in the paradigm shift towards sustainable and environmentally conscious packaging. PVA, PEO, and starch-based polymers exemplify the versatility and efficacy of water-soluble polymers, contributing to the growing success of this innovative packaging solution across diverse industries. As businesses increasingly align with eco-friendly practices, the role of water-soluble polymers in shaping the future of packaging remains pivotal.

Revolutionizing Agricultural Packaging with different Industrial Sectors

Chemicals employed in agriculture pose significant risks to the environment and human health due to their inherent toxicity. As a result, there is a growing emphasis on the materials used in agricultural packaging. Traditional agricultural packaging, typically involving glass bottles for liquid chemicals, presents several drawbacks. These include the risk of breakage leading to toxic leaks, substantial chemical waste from leftover residues, and environmental contamination when improperly discarded.

Addressing these challenges, Polyvinyl Alcohol (PVA) packaging films and bags have emerged as a transformative solution. PVA’s unique physical properties and biodegradability have propelled its popularity in fertilizer and pesticide packaging. Unlike conventional materials, PVA minimizes the risk of leakage, reduces chemical waste, and provides an eco-friendly alternative, aligning with the increasing demand for sustainable agriculture practices. This shift towards PVA packaging signifies a crucial step in mitigating the long-term environmental impact of traditional agricultural packaging methods. In conventional dyeing, plastic buckets or standard plastic bags for depositing dyestuff lead to several operational challenges. The used plastic bags result in a significant accumulation of chemical waste, incurring substantial disposal costs. Moreover, the need for ample space to accommodate these plastic buckets contributes to heightened cleaning expenses. Additionally, residues in both buckets and PE bags compromise the accuracy of the requested dyestuff weight, impacting operational precision.

A strategic shift towards more efficient and sustainable dye application methods is imperative to address these issues. Embracing innovative packaging solutions can alleviate the environmental impact, streamline operational processes, reduce disposal costs, and enhance precision in the dyeing workflow. This transition aligns with contemporary business goals centred on sustainability, cost-effectiveness, and operational excellence in the textile industry.

The utilization of Polyvinyl Alcohol (PVA) film, distinguished by its water-soluble and biodegradable attributes, has gained significant traction in the packaging sector. This innovative film is extensively employed in packaging cleansers, detergents, and disinfectors. Its water-soluble nature ensures convenient and eco-friendly use, aligning with the heightened demand for sustainable packaging solutions. PVA film enhances the overall appeal of the packaged products and contributes to environmentally conscious practices in the cleaning and disinfection industry.

  • For Instance, In July 2022, Hero Packaging, a leader in eco packaging, launched AQUAHEROTM, 100% water soluble inner garment bags, to the market while plastic-free solutions are taking over the sustainability sector.

Competitive Landscape

Water-soluble packaging is widely used in agriculture because it can increase sustainability and decrease plastic waste. The water-soluble market is characterized by intense competition among key industry players, including Mondi Group, Lithey Inc., Aquapak Polymer Ltd, Lactips, Mitsubishi Chemical Holdings, Aicello Corporation, and Sekisui Chemicals.

Market participants prioritize sustainability, innovation, regulatory compliance, and cost-effectiveness concerning competitiveness. To maintain its lead in the water-soluble packaging industry, they are broadening their products, creating new materials and technologies, and working with other businesses and organizations.

Key Player of the Water-Soluble Packaging Market

  • Mondi Group
  • Lithey Inc.
  • Hero Packaging
  • Aquapark Polymer Ltd.
  • Lactips
  • Solubag
  • Mitsubishi Chemical Holdings
  • Aicello Corporation
  • Sekisui Chemicals
  • Amtopak Inc.
  • Cortec Corporation
  • MSD Corporation
  • JRF Technology LLC
  • Prodotti Solutions

Recent Developments

  • In July 2023, Protective Packaging Solutions (PPS), located in Aurora, Colorado, was acquired by Specialised Packaging Group (SPG), a top vertically integrated supplier of protective packaging materials.
  • In Jun 2023, Water-soluble coating was developed by IIT Roorkee to substitute plastic in disposable paper.
  • In May 2023, Mack replaced polyvinyl alcohol (PVOH/PVA) in laundry and home care products with Notpla’s water-soluble film made from plant extracts. Packaging made of Notpla can dissolve in water and decompose organically without generating microplastics because of its water-soluble film.

Market Segmentation

By Raw Material
  • Polymer
  • Surfactants
  • Fibres
By End Use
  • Industrial
  • Food and Beverages
  • Agriculture
  • Chemical
  • Pharmaceuticals
  • Water Treatment
  • Residential
By Region
  • North America
  • Europe
  • Asia-Pacific
  • LMEA
productivity supply chain 4.0 goods

Here’s How Supply Chain 4.0 Makes Your Organization More Efficient

There’s a growing interest in Supply Chain 4.0 technology, especially as logistics professionals cope with stock shortages, port delays, and other challenges. Advanced tech can boost productivity in warehouses and all other points of a product’s journey to its destination. Here’s a closer look at what supply chain management can do for those who invest in it.

Facilitating Productivity and Reducing Worker Strain

Hard physical labor is a regular occurrence for people who have many supply chain jobs. Getting relevant training about how to bend, lift, and avoid strain from repetitive tasks can pay off in helping them stay injury-free and able to give maximum output. However, some companies are also investing in robots to help even more.

In one case, a distributor of adult incontinence products pursued robotic palletizing to streamline its receiving process. An associate begins by scanning a label on a carton to tell the robot a product is on the way that must be unloaded soon. The robot then refers to 20 patterns stored in its memory to decide how to build a pallet based on the incoming items. Once the robot creates the pallet, the goods go to a picking location or storage area.

There are many other opportunities to incorporate robots into Supply Chain 4.0, too. Some autonomous mobile robots bring goods to warehouse workers so those employees don’t have to leave their workstations and take the extra time and energy to replenish what they need.

Other robots work beside supply chain employees, saving them from some of the more laborious or error-prone tasks. Robotic machines excel at duties that require them to do the same movements for hours on end. They don’t get tired and, as a result, can prevent fatigue in humans.

Minimizing Packaging Waste

Supply chain management technology can ensure that each product shipped out of a warehouse has just enough packaging to protect it for the rest of its journey. Packaging has seen numerous user-friendly improvements over time. Creating perforations in materials lets people tear off pieces of cardboard or bubble wrap without using scissors.

Often, these perforations create a clean opening, helping people use the package for other reasons rather than throwing it away. Plus, many food wrap packages have integrated blades that let users cut the foil or parchment at the desired length. These examples show how smart packaging decisions can reduce waste, thereby pleasing consumers and helping manufacturers conserve resources.

However, there’s still room for improvement. Most people can recall occasions where they ordered a small item online and received it in a gigantic amount of packaging. That’s an unwanted outcome for everyone involved. However, Supply Chain 4.0 could make such situations happen less frequently.

Amazon developed a system that uses computer vision and machine learning to determine the type of packaging a particular item needs. The model can detect an object’s size, plus packaging details, such as whether an item is inside a plastic bag or a glass bottle. It also recognizes perforated parts of the package.

When the model has sufficient confidence in the ideal package for a given item, it can select it automatically, which increases efficiency. However, when the confidence level is lower, the system can flag that instance. In such cases, a human reviews the specifics and makes a judgment call. This approach helps Amazon meet its aims to cut down on packaging used. However, it also means items should arrive well-protected, but not overly so.

Achieving Better Visibility With Supply Chain 4.0

Supply chain management can get tricky because it often involves predicting demand based on known factors and making educated guesses about the unknown ones. What makes a certain product highly desirable worldwide while seemingly similar items don’t sell nearly as well? Which steps should supply chain professionals take to avoid long-term outages? Technology can help address those all-important questions.

One study found that artificial intelligence-driven demand planning caused a 50% drop in the product volume affected by extreme forecasting errors. Then, overall forecasting mistakes went down by a third. Those outcomes likely occurred because artificial intelligence can efficiently process large amounts of data and pick up on things humans would miss without technological help.

Decision-makers at computing brand Dell created a digital model of the company’s supply chain to help it cope with the ongoing semiconductor shortage. That tool enables running various simulations so that leaders can plan how to best handle the most likely scenarios.

One way Dell uses the simulated situations is to determine which products will probably become increasingly difficult to source. The company compensates by designing many items with interchangeable or reusable parts as one practical strategy for dealing with current and near-future conditions.

In another case, Unilever unveiled a digital twin that found the optimal batch time by calculating how long it took to produce the necessary quantities of shampoo. Having that data enables consistent production output and helps managers spot bottlenecks within a factory or elsewhere that could cause supply chain strain if left unaddressed.

Measuring Outcomes With Data and Metrics

Supply Chain 4.0 technologies typically don’t give optimized outcomes immediately after implementation. Instead, people in authority must examine the available data and make relevant tweaks accordingly.

Fortunately, that’s becoming easier to do with data analysis tools and sensors that automatically gather data for future review. Perhaps a factory leader hoped to increase weekly output by at least 25% after installing several logistics robots. A platform that collects and analyzes real-time data could show how close the facility is to meeting that goal.

Alternatively, a company may deal with a persistent problem of machines breaking down unexpectedly and significantly hindering the workflow. Connecting smart sensors to the problematic equipment could make it easier for maintenance workers to identify issues before they cause factory shutdowns.

Many decision-makers are understandably hesitant to invest in a lot of Supply Chain 4.0 technology at once. They’d prefer to see evidence of the positive effects of such spending first. Luckily, it’s progressively easier to get it.

A manager could start by calculating the money lost due to equipment failures. They could then measure how much smart sensors save by alerting people to issues before those machines become inoperable. Since so many connected technologies can gather data, they prove whether certain investments provided the efficiency gains people hoped for at the outset.

Supply Chain Management Technology Is Undoubtedly Valuable

These examples show how moving ahead with Supply Chain 4.0 plans could generate impressive results. However, that doesn’t mean people will get those advantages in all cases. They can massively raise their chances of success by considering the biggest supply chain obstacles affecting a business and how advanced technologies could help resolve them.


Emily Newton is an industrial journalist. As Editor-in-Chief of Revolutionized, she regularly covers how technology is changing the industry.


Tackling the Hottest Topic in Packaging – Sustainability

Almost every product needs a package. Whether that be a toilet shipping through UPS or a windshield shipping FTL into a vehicle assembly line. The world of packaging is full of trends, hot topics, and buzz words. One that has been a hot topic for the last 10 years is sustainability.

This article is going to look at the three pillars of package sustainability: Reduce – Reuse – Recycle. Let’s look at these three words through the BoldtSmith Packaging lens which focuses on creating optimized packaging solutions that lead to sustainable packaging practices.

Sustainability – Optimized Packaging

When seeking a sustainable packaging solution, it’s important to determine which R is applicable to your packaging goals.

Some products and supply chains are a great fit for recyclable/compostable materials. However, for those that are not, we focus on providing optimized packaging solutions that reduce the carbon footprint. This is where Reduce and Reuse come into play. Optimized packaging solutions lead to sustainable packaging practices because:

-Material: Selecting the best materials results in less material

-Freight: Eliminating air from master cartons leads to better freight efficiency which means less fuel burned

Is sustainability more than just a “feel good” marketing term that large corporations like proudly displaying on their websites and packaging? Keep reading and let’s find out.

Below are descriptions for what each of the three R’s are along with examples from projects we have completed in the past.

Optimized Packaging – Reduce

Reducing packaging materials has been a fundamental pillar in cost reduction. Reducing packaging materials also ties into package sustainability as this reduces the amount of trash being thrown away. This is relevant to all packaging materials whether that be corrugated, foam, aluminum, glass, etc. Eliminating materials that cannot be recycled is not always possible and open-loop supply chains will not allow for a returnable packaging system. This is where BoldtSmith Packaging looks to create optimized packaging designs that reduce the amount of materials used.

Read the below example on how we reduced the level of product damage while in parallel decreasing the amount of packaging material, costs, and freight.

Optimized Packaging Example – Reduce

A customer we have completed multiple projects for was having damage issues with their toilet’s shipping through a small parcel supply chain direct to consumer. They engaged us to develop a packaging solution that would reduce their damage from 12% to less than 1% while in parallel reducing material and freight costs.

Below is an overview of their current packaging vs our optimized solution.

Current Packaging

-Packaging Material Cost: $16.90 per unit

-Packaging Freight Cost: $383.76 via UPS Ground

-Annual Volume: 10,000 units

-Total Annual Cost: $4,006,000

-Damaged Units Annually: 1,200

Design #1: Non-Recyclable Packaging Solution

-Packaging Material Cost: $12.90 per unit

-Packaging Freight Cost: $310.08 via UPS Ground

-Annual Volume: 10,000 units

-Total Annual Cost: $3,222,800

Damaged Units Annually: 100

Cost Difference Annually: $783,200; Damage Difference Annually: 1,100 units

For this example, we designed an optimized packaging solution that dropped their damage rate by less than 1% while in parallel saving them just under $800,000 annually in packaging material and freight costs.

Sustainability variables to consider:

1. Elimination of 1,100 damaged units annually

-Repairs and adjustments

-Return shipment and reverse logistics

-Expedited shipments costs for new product

-New packaging for new product

2. Smaller master carton and interior dunnage reducing the amount of packaging material needed

3. Smaller master carton meaning less space taken up during shipping reducing carbon emissions

Optimized Packaging – Reuse

Closed-loop supply chains offer a great opportunity for utilizing a reusable packaging solution. A common scenario of reusable packaging solutions is manufacturing companies receiving sub-assembly components from a local company.

Common reusable packaging solutions can include:

-Plastic or heavy-duty wood pallets

-Plastic or wooden crates

-Bulk containers such as drums, and IBC’s

-Plastic totes and boxes


Optimized Packaging Example – Reuse

A large door and window manufacturer reached out to BoldtSmith Packaging looking for us to optimize their packaging for all the inbound components they use to build the doors and windows. This included frames, glass, locks, jambs, etc. They receive these components from domestic manufacturing companies. Steps of the project are outlined below along with the findings.

1. Visit the assembly facility to review all packaging material and processes associated with unloading, handling, and storing the components.

2. Brainstorm potential packaging solutions and develop 3D concepts with budgetary pricing

3. Present concepts to our customer and all component suppliers

4. Create packaging designs and specifications and send for pricing from packaging suppliers

5. Create financial analysis comparing current packaging to returnable solutions

6. Create packaging samples for line trials, lab tests and ship tests

7. Adjust design based on testing findings

8. Implement!

At the end of the project, it was determined that 10 of the 12 component suppliers would be transitioned into a returnable packaging solution. This transition saved the customer costs associated with the packaging materials and labor efficiencies were gained while in parallel eliminating expendable packaging solutions from the supply chain.

Optimized Packaging – Recycle

Utilizing recyclable packaging materials is great and we love presenting recyclable packaging options to our customers. Recycling plays a crucial role in minimizing waste and preserving the natural resources of the earth. They are a great fit depending on the product, supply chain, customer base, and most importantly, budget. When outlining our projects, we like to obtain the customer’s goals of the project and so often are we given the below objectives ranked by priority.

-Decrease packaging material costs

-Decrease freight costs

-Decrease labor costs

-Decrease product damage

– “Oh and make it recyclable”

Transitioning from non-recyclable packaging materials that are effective and cheap to 100% recyclable materials can be a cost-effective change depending on the product and packaging. However, there are situations where these recyclable materials are not a great fit. This can be based on who the customer base is, the product type, the supply chain, budget for packaging, etc.

Optimized Packaging Example – Recycle

A large knockdown furniture company reached out to BoldtSmith Packaging looking to transition away from non-recyclable foam in their products. The furniture items are manufactured domestically and ship through both small parcel and palletized supply chains.

We developed packaging designs with and without non-recyclable foam, completed transit testing and created a financial analysis comparing the various solutions. What we determined is that for small parcel shipping, we were not able to cost-effectively transition away from foam. However, we were able to utilize 100% recycled materials for their palletized furniture products.

This was a great balance between remaining cost-effective while exploring sustainable packaging materials. Click the below link to learn more about optimizing furniture packaging.

Contact BoldtSmith Packaging to discuss what we can do for you.


How to Make Your Logistics More Sustainable with Green Delivery Packaging

As the online retail industry continues to boom, delivery packaging is becoming an ever more important sustainability concern. Due to the Covid-19 pandemic, there has been a significant increase in online orders, and with technology constantly developing and improving, this is going to continue to increase.

In an article written by Kayla Jenkins entitled “How has E-Commerce Adapted During the COVID-19 Outbreak?” we see that there has been a 32.4 percent increase in e-commerce sales in 2020 and e-commerce shops as a whole achieved sales in the value of over $270 billion. That is a lot of boxes and packing being used; which will lead to a lot of waste and packaging materials that take hundreds of years to biodegrade.

A lot of companies are guilty of not being sustainable when it comes to packaging. Boxes are unnecessarily being used to ship slightly smaller boxes; styrofoam peanuts are being thrown into boxes and can take up to 500 years to biodegrade. In the United States, about 165 billion packages each year are shipped with cardboard which roughly equates to over one billion trees. In a study carried out by Statista, it states that 77 percent of people who order online prefer packaging that fits the actual size of the product to reduce their impact on the environment.


Over at 2Flow, they have put together an infographic entitled “How to Make Your Logistics More Sustainable with Green Delivery Packaging.” The infographic outlines the environmental impact of packaging; the opportunities that come with having a more green approach; the business benefits of going green; the goals of sustainable delivery packaging;  how to go about making your product delivery packaging more green; and what the business experts have to say on the topic by showing suitable case study examples.

How to make your logistics more sustainable with green delivery packaging


pallet packaging

All About Packaging – Pallets

Packaging is such a broad term that covers everything from a metal crate for a train battery to a gusseted pouch for pancake mix.  One variable that the majority of packaging has in common is nearly all packages are stored or ship on a pallet at some point in the supply chain. Coincidently, a pallet is also often the most misunderstood type of packaging! In this article, we will be completing a deep dive into pallets including a few secret tricks we use to drive out costs associated with pallets.

What is a pallet?

A pallet is a horizontal platform that is used as a base to unitize goods during transportation and storage. Pallets are typically handled in the supply chain by forklifts, fork trucks, and conveyor systems. Most commonly a pallet is made of wood but can also be constructed of other materials such as metal, plastic, corrugated, and hexacomb.

Why is a pallet used?

Pallets are used as the most common method of unitizing products to safely and effectively move and store goods through the supply chain. Pallets also allow for stacking goods in racking or multiple pallets stacked on top of each other.

Pallet Material

Once it is determined if a returnable or expendable solution is the route to explore, the next logical step is to determine the material type. If returnable, common materials include plastic, metal, and wood. If expendable, common materials include wood, hexacomb and corrugated. Wood is the most commonly used material given its performance, cost, and existing supplier base.

Pallet Type

There are a variety of pallet types commonly used such as a stringer, wing, and block-style pallet to name a few. The type of pallet needs to be selected that provides the features required for your specific product size, weight, and supply chain. Selecting the incorrect pallet type can result in wasted money, product/packaging damage.

Pallet Size

There are standard and custom pallet sizes. The standard sizes vary based on location. The standard size in the US is a 48”x40” platform.  With that being said, the 48”x40” platform is not always the correct size depending on variables such as supply chain and size of packaging. Having the incorrect pallet size not only potentially increases the pallet cost but also costs associated with freight and damage.

Interested in learning more if your pallets are optimized for your packaging and supply chain?  Click the below link to learn more about what BoldtSmith Packaging does.

Expendable or Returnable

The first variable to explore when selecting a pallet is whether it should be an expendable or returnable solution. A returnable pallet is most often used in a closed-loop supply chain. For example, an automobile company is receiving headlights from a local manufacturer on a dedicated truck. In this scenario, a returnable pallet is a solution that should be explored.

On the other hand, if a manufacturer is shipping their finished goods from China to the United States on an ocean container and LTL once it arrives domestically, a returnable solution likely will not be applicable.

Pallet Alternatives

To reference the earlier example for a product manufacturer shipping products from China to the US, fitting the most amount of product into the ocean container is critical. The average height of a pallet is 5” and when double-stacked into the ocean container, that is 10” of air being shipped. Popular alternatives to pallets include floor loading and slip-sheets. Both alternative methods require modified unloading techniques when received domestically.  Does it make financial sense to eliminate pallets for overseas shipments?  Potentially, a financial analysis needs to be completed to allow for the data to provide the evidence needed to determine the best method of unitizing the product.

Packaging Considerations

It’s so critical when selecting the pallet type, material, and size to consider the entire packaging system. The referenced packaging system includes the packaging going on the pallet, method of securing product to pallet, storage methods (racking vs stacking), etc. For example, what package is being put on the pallet? If an engine is going on the pallet, plastic banding would be a reasonable material to use to secure the product to the pallet.  If boxed goods are going on the pallet, the stretch film may be a better material used to tie the product to the pallet.

What Does BoldtSmith Packaging do?

BoldtSmith Packaging Consultants is a recognized leader in packaging design, testing, and optimization for retail and e-commerce packaging, shipping crates and displays. We do not manufacture or broker packaging, we sell a service filling in as a temporary packaging engineer for companies requiring specialized packaging expertise. Click the below link to learn more about BoldtSmith Packaging and the services that we offer.

What does BoldtSmith Packaging do?


8 Reasons Why The Packaging Process Should Be Automated

The packaging process is an important part of the supply chain. It ensures that products are packaged for shipping to customers and stores. The problem is that it’s time-consuming, costly, and difficult to do right. Automating the process can help solve all three of those problems and more. This article will discuss 8 compelling reasons why you should automate your packaging process.

Automation Saves Money

Automation saves money. Automated packaging means that a company does not need to hire people to do the work, and this can save thousands of dollars in wages each year.

It also avoids hiring mistakes or costly labor turnover costs, which can be expensive for any business. Take case erector manufacturers, for example, they can potentially save up to a million dollars every year by automating the packaging process. So just imagine: with automated packaging, there’s no need to worry about hiring extra personnel; plus all of these savings help lower your overhead expenses and cost you less money!

Automation Reduces Human Error

Any human worker is bound to make errors no matter their resume. One of the key benefits of automation is that it reduces human error. Machines do not have a mind, so they cannot make any mistakes on their own and complete tasks more accurately than humans can.  The time, effort, and money that would be wasted on human error can instead be invested in other parts of the company. Human error is a huge problem in the business world, and it is imperative to eliminate this type of issue.

Packaging machines will always complete their tasks with accuracy because they cannot make any mistakes. This means there are no human errors occurring which speeds up production times drastically.

Since everything has been automated, nothing can go wrong anymore – unless you’re talking about hardware but that’s another conversation entirely.

Automation Is Time Efficient

Machines can take care of things at a faster rate than humans so it takes much less time for them to complete a process that would take hours or even days with human hands alone.

When employees don’t have to do tasks manually, they can focus on more important things- like the next step in the production process.

Automated systems provide a smoother workflow and reduce bottlenecks that could otherwise slow down productivity or cause quality control issues later on.

For example, the right software will reduce errors by simplifying processes through automation and data collection from across your supply chain – saving time, money, and hassle for everyone involved in the packaging process.

Automated Machines Are Easier To Maintain

Automated machinery doesn’t require much maintenance due to its design. Machines are created with a specific purpose in mind, and they don’t have many moving parts or components that break down easily.

Thus, the equipment for automated machines is less likely to break down than the machinery used by humans. Humans need time off and they can’t work 24/hours a day, this is not an issue with robots since their workloads don’t depend on human intervention. Robots also don’t need to take breaks or sleep.

Apart from this, automated machines are less likely to injure themselves since they have the ability to sense what’s around them and stop before any accidents happen. Human errors can lead to injuries when packaging products such as heavy boxes that could cause a personal injury if dropped on their foot for example. Automated machinery doesn’t make mistakes like these which means “packaging-related” accidents will be greatly reduced with automation; you don’t have to pay for hospital bills.

Automation Is Predictable

A human can’t be expected to do the same job consistently. Consistency is an important part of any process, and it isn’t possible for humans to perform tasks in exactly the same way every time. This difference makes your product more varied, which may not always be a good thing. Automation removes variation from your manufacturing process, giving you consistent results each time.

The automation process will produce a consistent quality of work that humans cannot achieve, such as making sure each box is sealed tightly before moving onto the next one so there are no leaks or spills in transit.

Automation Means Less Product Damage

Less product damage is one of the most important reasons why packaging should be automated. Product damages happen even before the products are shipped to customers due to improper handling or rough transportation. The only way to prevent this from happening in a manual setting would be double-checking and triple-checking every step which takes more time away from production line efficiency but automation would prevent this by doing the checking automatically once and for all.

Automation Means Better Customer Satisfaction

The automated packaging process will dramatically increase customer service and satisfaction. By eliminating the need for human error, the number of times customers have to wait can be drastically reduced. This means that you’ll be able to offer better communication with your prospects since they won’t feel like their needs are being ignored because there is no one available to answer them.

Customers also like their products coming from an automated system because they know that there will be no human error involved in packing them up correctly; this builds trust between customer and company. For manufacturers who want to sell globally, customers outside North America are wary about packaged goods being tampered with if people pack them manually.

Automation Means Lower Environmental Impact

One of the best reasons to consider automating packaging is that it will lead to less environmental impact. This means there are fewer emissions being pushed into the air or water because the machine is using less energy to operate. With an automated system, the operator doesn’t have to do as much physically and thus will be able to use a smaller footprint of space in their facility when they’re not operating it.

Another reason why automating packaging can lead to lower environmental impact is that there are fewer emissions being released into the atmosphere over time because machines don’t need any maintenance or replacement parts like humans would if they were doing this task themselves on a daily basis.

The automation process is predictable, which means you can be sure that your machines will work as intended. This also saves time and money in the long run because automated machinery requires less maintenance than human-driven equipment. Plus, when it comes to customers, they appreciate not having to wait on hold for hours or talk with someone who doesn’t know what they’re talking about! By implementing a degree of automation into your production line, you’ll have happier customers and more efficient operations without sacrificing quality.


“It’s What We Have Always Done”

One of the advantages of BoldtSmith Packaging coming into your facility is having a fresh set of eyes take a look at the current packaging process and designs. Specifically, eyes that have been in thousands of manufacturing facilities for products ranging from pancake mix to motorcycles.

No matter what the product is or what the packaging is, there are six words we commonly hear. “It’s what we have always done”. When we hear this, the majority of the time we are able to uncover substantial cost savings! A few of these potential packaging optimization opportunities are outlined below:

1. Packaging material, freight or labor savings

2. Product damage reduction

3. Packaging consolidation

4. Process changes

Packaging has a way of being “grandfathered” in at a lot of companies. For example, a company develops a packaging solution for a product where the forecasted annual quantities were 50,000 units per year and shipping palletized into Whole Foods. Since that product was introduced 5 years ago, it has now been picked up by Walmart, Amazon and Target. Annual quantities are now over 8 million!

The company has exhausted all potential opportunities to increase margins through optimizing its processes, materials, and waste related to manufacturing the product. However, the packaging that was used at Whole Foods when the annual quantities were 50,000 is in fact the same packaging being used today at 8 million units per year. How could that be? Because, “It’s what we have always done”.

When you read through that, what packaging came to your mind? Corrugated boxes? Clamshells? Bottles? Pallets? That’s great! Packaging means something different to every company. For one company, it might mean gusted pouches going into a master carton that is palletized and stretch wrapped with corner boards and slipsheets between each layer of cartons.

How many different packaging materials and processes were just listed in that example? Were those materials and processes selected based on data and testing with a goal of maximizing profit, reducing damage and increasing customer satisfaction?

Or are they being used because “It’s what we have always done”?

Reach out to BoldtSmith Packaging and we will come into your facilities to identify what opportunities exist. From there, we will design, test and implement optimized packaging concepts!

Check out this case study on how we saved a customer over $6,000,000 in packaging costs!

This post originally appeared here. Republished with permission.


Delayed and Damaged Goods Are On the Rise – Here’s How You Can Prevent Them

The coronavirus pandemic and multiple national lockdowns have seen online shopping skyrocket. Online sales as a percentage of retail sales rose by over 50% from February 2020 to April 2020, taking them to 30.2% of all UK retail sales. This percentage has increased further in the 2021 lockdown, reaching a new peak of 36.5% of sales.

With this huge rise in online shopping comes increased pressure on both B2B and B2C haulage and logistics providers. Direct-to-consumer shippers had more deliveries to complete than ever before, while business suppliers needed to keep up with higher stock demands.

This has been a mixed bag for the sector. Many businesses in sub-sectors including refrigerated food were able to grow as a result of higher consumer demands. But shocking RHA data from May 2020 showed the disparity between businesses. 73% of hauliers said their cash flow has significantly reduced, while 83% said their volume of work was lower as a result of lockdown. Across the sector, 46% of trucks were inactive and a quarter of drivers were furloughed.

Delivery issues affect customers and hauliers

Delivery problems also reached an all-time high, with 81% of consumers experiencing an issue with parcel deliveries between March and November 2020. Complaints to Citizens Advice about delivery issues trebled, with the charity’s data showing almost a third of consumers experienced a delay with their delivery. Citizens Advice also reported that 18% of people had lost money as a result of damaged or missing goods since the first lockdown, 40% of whom lost over £20.

Delayed, damaged, and missing goods have an impact on everyone involved. A Voxware study has shown 30% of consumers are less likely to shop with a vendor who hasn’t delivered on time. This has doubled from 15% in 2016, evidencing the increasingly high demands of consumers. If you lose a customer’s parcel, this can cost £5,300 per delivery. This dramatically impacts retailers who rely on haulage firms to deliver their goods, but it also spells bad news for hauliers.

B2B logistics providers may find that businesses that can’t maintain adequate stock levels will stop trading with them. Equally, B2C haulage providers are at risk of complaints from consumers, which may result in the business you provide services on behalf of ending their working relationship with you.

Preventing damaged, delayed, and lost goods from ruining your reputation

The consequences of delivering a poor customer delivery service are dire. In some cases, the loss of one key contract can see a haulage business go bust. Here are some top tips for keeping your end customers happy.

Implement tracking software

This is one of the best ways you can increase your customer satisfaction. 87% of consumers say tracking is important or very important to them when ordering an online delivery. This feature has become more widely accessible than ever before, meaning it’s not restricted to enterprise delivery businesses anymore.

Tracking software also gives you full visibility of your fleet, allowing you to identify existing or potential delays. If you can see one of your drivers is heading towards standstill traffic, you can easily divert their route to prevent a delayed delivery. These solutions provide you and your end customer with an estimated time of arrival (ETA) which will automatically update based on your driver’s journey. So, even in the event of a slightly delayed delivery, your customer will be kept in the loop, resulting in fewer calls and complaints to your back office.

Consider haulier-specific insurance

Many of the issues that cause delayed, damaged, or even lost goods are out of your control. In serious situations, your vehicles could break down or your goods could be stolen. Even under these circumstances, consumers are entitled to refunds. It seems unfair that you should pay these costs on top of things like fixing or replacing your vehicle. That’s where haulier-specific insurance can come in. By protecting your business with insurance, you can mitigate the cost of compensating customers.

Combining insurance with electronic proof of delivery software is another way you can protect your business. The sad truth is that hauliers can face false claims of damaged or lost goods. Without a robust proof of delivery solution in place, these claims can be difficult to fight against. Electronic PODs combined with insurance will allow you to refute any false claims and give your business financial protection.

Assess your fleet for any potential issues

There are a number of ways the goods you deliver can get damaged. Sudden movements when your vehicle is in transit can cause damages. Sometimes this is preventable – and telematics tracking can help instill better practices amongst your drivers. But other times, it’s unavoidable. The climate can also impact your deliveries by exposing your goods to damaging heat, moisture, or debris.

Examine your fleet to ensure they’re adequately equipped for the types of goods they’ll be transporting. If you transport refrigerated or frozen items, your truck needs to be in tip-top shape to make sure no sunlight creeps in and spoils the food. Equally, businesses transporting fragile goods should use packaging and pallets that adequately protect the items. Performing tests can also help you foresee any issues with your fleet that you might not identify with an inspection alone, helping keep your HGV load safe.

Online shopping and deliveries have hit an all-time high in the past year. Many surveys have also shown that consumers plan to continue shopping online after the pandemic. This increased demand means it’s more important than ever to deliver an outstanding customer experience, whether you’re delivering B2B or to consumers. Complaints about delivery services have also hit a new peak, and data shows customers won’t return to suppliers whose delivery service is poor. By taking these three easy steps, you can mitigate these risks and reap the rewards of the shift to online shopping.