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Cold Chain Heroes: Temperature Controlled Packaging’s Humanitarian Impact

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Cold Chain Heroes: Temperature Controlled Packaging’s Humanitarian Impact

The global temperature controlled vaccine packaging market size is projected to be worth US$ 917.1 Million in 2023. The market is likely to surpass US$ 2,016.9 Million by 2033 at a CAGR of 8.2% during the forecast period.

The historical market for temperature-controlled vaccine packaging demonstrates the evolution of packaging options to fulfil the specialized storage and transportation requirements of vaccines. The transition from traditional cold chain approaches to more advanced and specialized packaging solutions has been the historic market outlook. Vaccines were previously kept and transported primarily using traditional refrigeration techniques, such as cold rooms and refrigerated trucks. However, as the necessity for exact temperature ranges became apparent, the market shifted towards temperature-controlled packaging solutions. Insulation is critical in keeping vaccinations within the prescribed temperature range by reducing temperature swings and heat transmission. Innovative insulation materials, such as expanded polystyrene (EPS), polyurethane foam, and vacuum-insulated panels, have been developed to improve heat resistance and temperature stability.

Driving Factors Propelling the Demand for Global Temperature Controlled Vaccine Packaging Market Include:

The worldwide emphasis on vaccine development and immunization programs, particularly in the aftermath of the COVID-19 pandemic, has raised demand for temperature-controlled vaccine packaging.

Future Market Insights says, The biopharmaceutical market, which includes vaccine development and production, has seen substantial expansion. The burgeoning biopharmaceutical industry’s requirement for specialized packaging solutions to ensure vaccine integrity is driving up demand for temperature-controlled vaccine packaging.

Advances in technology in temperature-controlled packaging solutions have spurred market demand. Integration of smart features such as temperature sensors, real-time monitoring, and data loggers give greater visibility and maintain temperature integrity.

Major Restraint Factors Holding Back the Global Temperature Controlled Vaccine Packaging:

Due to their size and fragility, some temperature-controlled packaging options, such as active refrigeration systems, may necessitate a significant amount of storage space and cautious handling. Thus, the logistical constraints associated with these packaging solutions can pose a significant restraint.

The lack of well-established cold chain infrastructure can make preserving vaccination temperature integrity difficult, especially in remote and underserved locations.

Certain insulating materials and refrigeration systems may contribute to carbon emissions or trash generation. Through the development of more sustainable and eco-friendly options, there is an increasing need to strike a balance between preserving temperature integrity and minimizing the environmental impact of packaging solutions.

Parallel Growth Opportunities Are Witnessing for Market Growth:

The growing demand for temperature-controlled vaccinations has prompted the expansion of cold chain logistics infrastructure. This includes the creation of specialized packaging solutions, temperature-monitoring devices, and transportation systems capable of preserving vaccine integrity throughout the supply chain.

The requirement for effective temperature-controlled vaccine packaging has fostered packaging material innovation. Advanced materials with improved insulation qualities, such as vacuum-insulated panels, phase change materials, and researchers and producers are investigating advanced foam technologies. These materials can assist in keeping vaccines at the correct temperature range throughout storage and transit, reducing the risk of deterioration.

The parallel growth prospect is the incorporation of Internet of Things (IoT) technologies and sensors within vaccine packaging. Smart packaging solutions can enable real-time temperature monitoring, location tracking, and even warning signs of potential temperature excursions or manipulation.

Vaccine tourism, in which people travel to acquire vaccines in countries where supplies are plentiful, has developed as a distinct growth area. This growth creates opportunity for specialized packaging providers to respond to vaccine tourists’ needs.

The growing use of data-driven analytics and predictive modelling approaches has the potential to improve vaccination packaging and delivery. Companies can detect potential dangers and implement proactive actions to mitigate them by analyzing past data on temperature excursions, transportation routes, and packaging performance.

Latest Key Trends Propelling in Temperature Controlled Vaccine Packaging Market

The convenience, simplicity of distribution, and reduced waste, single-dose vaccination packaging is gaining popularity. Individual packaging removes the need for multi-dose vials, which might be difficult to keep at the proper temperatures after they’ve been opened. Single-dose packaging also decreases contamination risk and enables more targeted vaccine administration. Packaging companies are concentrating their efforts on developing small, secure, and temperature-stable packaging options for single-dose vaccines.

A notable trend is the incorporation of intelligent and connected technologies within vaccine packaging. Smart packaging solutions with IoT sensors and real-time monitoring capabilities allow temperature, humidity, and other environmental factors to be tracked during storage and transportation.

As vaccination programs spread to increasingly decentralized locations, such as rural areas and community clinics, there is a greater need for portable temperature-controlled packaging options. These systems allow healthcare staff to transfer vaccines safely to remote locations and administer them in a controlled setting.

Future Market Outlook global Temperature Controlled Vaccine Packaging Market

The global temperature controlled vaccine packaging market outlook is distinguished by extraordinary growth potential. The COVID-19 pandemic has pushed the market to unprecedented heights, needing large-scale vaccine manufacture, distribution, and administration on a global scale. The advent of COVID-19 vaccines with specific temperature needs, such as mRNA vaccines, has highlighted the critical importance of temperature-controlled packaging. Forecast market growth is expected to be sustained as global immunization efforts continue and governments prioritize the creation of robust cold chain infrastructure. Furthermore, the advent of new infectious illnesses, as well as a greater emphasis on preventative healthcare, are projected to fuel the market demand

Country-wise Insights

USA Expected Notable Growth Potential in Temperature Controlled Vaccine Packaging Market

The United States has significant growth potential in the global temperature controlled vaccine packaging market, as the country has a strong and advanced healthcare system that includes extensive vaccine research, development, and production capabilities. The country’s large cold chain infrastructure, well-established logistics networks, and high regulatory standards all contribute to the country’s potential for growth. With the continued emphasis on immunization programs and the requirement for temperature controlled vaccine delivery, demand for specialized packaging solutions in the United States is projected to rise.

China is Account Significant Market Share in Temperature Controlled Vaccine Packaging Market

As the world’s most populous country, China has a significant demand for vaccines to suit its population’s healthcare demands. China has made significant expenditures in temperature-controlled packaging solutions to ensure the efficacy and quality of its vaccines, as part of its strong focus on healthcare and research. Chinese companies specializing in temperature controlled packaging have risen to prominence, offering a vast range of creative packaging solutions to meet the needs of various vaccines. Furthermore, China’s strategic actions to expand its cold chain logistics infrastructure and distribution networks have strengthened its position in the global temperature controlled vaccine packaging market.

India Owns a Strong Market Base for Temperature Controlled Vaccine Packaging Market

Several significant factors contribute to India’s strong market position in the worldwide temperature-controlled vaccine packaging industry. India has a comprehensive healthcare infrastructure as well as a network for vaccine manufacture and delivery. As India’s competence in medicines and healthcare, a vibrant ecosystem of temperature-controlled packaging companies has grown. The government’s strong emphasis on immunization programs, as well as its commitment to improving healthcare access, drive demand for temperature controlled vaccine packaging solutions.


Tackling the Hottest Topic in Packaging – Sustainability

Almost every product needs a package. Whether that be a toilet shipping through UPS or a windshield shipping FTL into a vehicle assembly line. The world of packaging is full of trends, hot topics, and buzz words. One that has been a hot topic for the last 10 years is sustainability.

This article is going to look at the three pillars of package sustainability: Reduce – Reuse – Recycle. Let’s look at these three words through the BoldtSmith Packaging lens which focuses on creating optimized packaging solutions that lead to sustainable packaging practices.

Sustainability – Optimized Packaging

When seeking a sustainable packaging solution, it’s important to determine which R is applicable to your packaging goals.

Some products and supply chains are a great fit for recyclable/compostable materials. However, for those that are not, we focus on providing optimized packaging solutions that reduce the carbon footprint. This is where Reduce and Reuse come into play. Optimized packaging solutions lead to sustainable packaging practices because:

-Material: Selecting the best materials results in less material

-Freight: Eliminating air from master cartons leads to better freight efficiency which means less fuel burned

Is sustainability more than just a “feel good” marketing term that large corporations like proudly displaying on their websites and packaging? Keep reading and let’s find out.

Below are descriptions for what each of the three R’s are along with examples from projects we have completed in the past.

Optimized Packaging – Reduce

Reducing packaging materials has been a fundamental pillar in cost reduction. Reducing packaging materials also ties into package sustainability as this reduces the amount of trash being thrown away. This is relevant to all packaging materials whether that be corrugated, foam, aluminum, glass, etc. Eliminating materials that cannot be recycled is not always possible and open-loop supply chains will not allow for a returnable packaging system. This is where BoldtSmith Packaging looks to create optimized packaging designs that reduce the amount of materials used.

Read the below example on how we reduced the level of product damage while in parallel decreasing the amount of packaging material, costs, and freight.

Optimized Packaging Example – Reduce

A customer we have completed multiple projects for was having damage issues with their toilet’s shipping through a small parcel supply chain direct to consumer. They engaged us to develop a packaging solution that would reduce their damage from 12% to less than 1% while in parallel reducing material and freight costs.

Below is an overview of their current packaging vs our optimized solution.

Current Packaging

-Packaging Material Cost: $16.90 per unit

-Packaging Freight Cost: $383.76 via UPS Ground

-Annual Volume: 10,000 units

-Total Annual Cost: $4,006,000

-Damaged Units Annually: 1,200

Design #1: Non-Recyclable Packaging Solution

-Packaging Material Cost: $12.90 per unit

-Packaging Freight Cost: $310.08 via UPS Ground

-Annual Volume: 10,000 units

-Total Annual Cost: $3,222,800

Damaged Units Annually: 100

Cost Difference Annually: $783,200; Damage Difference Annually: 1,100 units

For this example, we designed an optimized packaging solution that dropped their damage rate by less than 1% while in parallel saving them just under $800,000 annually in packaging material and freight costs.

Sustainability variables to consider:

1. Elimination of 1,100 damaged units annually

-Repairs and adjustments

-Return shipment and reverse logistics

-Expedited shipments costs for new product

-New packaging for new product

2. Smaller master carton and interior dunnage reducing the amount of packaging material needed

3. Smaller master carton meaning less space taken up during shipping reducing carbon emissions

Optimized Packaging – Reuse

Closed-loop supply chains offer a great opportunity for utilizing a reusable packaging solution. A common scenario of reusable packaging solutions is manufacturing companies receiving sub-assembly components from a local company.

Common reusable packaging solutions can include:

-Plastic or heavy-duty wood pallets

-Plastic or wooden crates

-Bulk containers such as drums, and IBC’s

-Plastic totes and boxes


Optimized Packaging Example – Reuse

A large door and window manufacturer reached out to BoldtSmith Packaging looking for us to optimize their packaging for all the inbound components they use to build the doors and windows. This included frames, glass, locks, jambs, etc. They receive these components from domestic manufacturing companies. Steps of the project are outlined below along with the findings.

1. Visit the assembly facility to review all packaging material and processes associated with unloading, handling, and storing the components.

2. Brainstorm potential packaging solutions and develop 3D concepts with budgetary pricing

3. Present concepts to our customer and all component suppliers

4. Create packaging designs and specifications and send for pricing from packaging suppliers

5. Create financial analysis comparing current packaging to returnable solutions

6. Create packaging samples for line trials, lab tests and ship tests

7. Adjust design based on testing findings

8. Implement!

At the end of the project, it was determined that 10 of the 12 component suppliers would be transitioned into a returnable packaging solution. This transition saved the customer costs associated with the packaging materials and labor efficiencies were gained while in parallel eliminating expendable packaging solutions from the supply chain.

Optimized Packaging – Recycle

Utilizing recyclable packaging materials is great and we love presenting recyclable packaging options to our customers. Recycling plays a crucial role in minimizing waste and preserving the natural resources of the earth. They are a great fit depending on the product, supply chain, customer base, and most importantly, budget. When outlining our projects, we like to obtain the customer’s goals of the project and so often are we given the below objectives ranked by priority.

-Decrease packaging material costs

-Decrease freight costs

-Decrease labor costs

-Decrease product damage

– “Oh and make it recyclable”

Transitioning from non-recyclable packaging materials that are effective and cheap to 100% recyclable materials can be a cost-effective change depending on the product and packaging. However, there are situations where these recyclable materials are not a great fit. This can be based on who the customer base is, the product type, the supply chain, budget for packaging, etc.

Optimized Packaging Example – Recycle

A large knockdown furniture company reached out to BoldtSmith Packaging looking to transition away from non-recyclable foam in their products. The furniture items are manufactured domestically and ship through both small parcel and palletized supply chains.

We developed packaging designs with and without non-recyclable foam, completed transit testing and created a financial analysis comparing the various solutions. What we determined is that for small parcel shipping, we were not able to cost-effectively transition away from foam. However, we were able to utilize 100% recycled materials for their palletized furniture products.

This was a great balance between remaining cost-effective while exploring sustainable packaging materials. Click the below link to learn more about optimizing furniture packaging.

Contact BoldtSmith Packaging to discuss what we can do for you.

edible packaging

The Importance of Packaging Optimization in Supply Chain

Packing is usually considered as one of the most boring, least impactful aspects of a supply chain. With logistics, transport methods, and keeping track of your freight shipments, why should you bother with packaging optimization in supply chain? Well, as it turns out, it can have some surprising benefits, especially when appropriately tackled. So, with that in mind, let’s take a more in-depth look into the importance of packing in supply chain management.

Packaging optimization in supply chain management- why it matters

Before we go over the importance of packaging optimization, we need to outline what packaging entails clearly. If you are new to supply chain management, you might think it is merely putting items into boxes. But, in actuality, there is much more to packaging once you get into it. There are various materials to consider, be it their cost or sturdiness, not to mention packaging design for branding and eco-friendliness of your packaging procedures. Therefore, even in a couple of sentences, we can give you an idea that packing is a significant issue and how useful it can be to optimize it with due care.

Safety measures

Safety should always be your primary concern. Whether you are dealing with something private or business-oriented, safety is paramount. With this in mind, you’d be hard-pressed not to consider packaging optimization. By handling your packing procedure, and everything that goes with it, you can ensure that your supply chain is safe. People often forget that proper packing requires in-depth knowledge of the whole chain. It is precisely because you know where the shipments are headed that you should do your part in preparing them.

It often happens that people pack and repack shipments during the supply chain. This is primarily because they are only worried about keeping the shipments safe during their segment. Tackling packing like this is not only cost-inefficient but also potentially dangerous. Since people mainly focus on short-term safety measures, they are unlikely always to follow the necessary packing procedure. By dealing with the whole aspect of packing in one go, you can use the right packing supplies and tape, label, and log items as necessary. While doing so might seem minute, it will play a prominent role in how safe your shipments are.

Cost optimization

As we have already mentioned cost optimization, let’s elaborate more on what role packaging optimization has in it. If you allow people who are not interested in cost optimization to pack your belongings, they will do a poor job. Sure, they will ensure the safety of your items. But, they hardly have the incentive to use packing supplies adequately. It results in half-packed boxes, poorly structured shipments, and considerable unused space. These are the main things that you need to avoid. Now, you might think that these things don’t add up as much. But, think again.

By handling all of these aspects with due care, you will optimize your packaging to the utmost cost efficiency. Keep in mind that even a slight increase in optimization can end up saving you a lot of money. All of the aspects that we have mentioned pile up, especially in large supply chains. So, the more of them you take care of, the better off you’ll be. In fact, we wouldn’t be surprised if you end up astonished at how much money you were wasting with improper packing.

Brand recognition

There is hardly a marketing strategist out there that won’t tell you about the importance of brand and brand placement. If you plan on running a decent marketing strategy, you need to develop a brand and use it in every facet of your business, from your online presence to your vehicles, worker uniforms, and even packaging. There is a reason why companies like Amazon invest in their packing supplies. Branding on them ensures that your customers see your logo, even before opening their products. Not to mention all the people that will be handling your boxes during the shipping procedure. So, all in all, know that investing in branded packing supplies is definitely worth the money spent, especially if you ensure that they are of top quality and that your packing is overall stellar.


Having eco-friendly supply chains is becoming more and more necessary. The current situation requires us to do whatever necessary to protect our environment. Luckily, this is another aspect where packaging optimization has a role. True, it won’t have as big of an effect as utilizing carbon capture or using more eco-friendly fuels. But, the impact it does have is nothing to scoff at.

Using eco-friendly supplies will go a long way in protecting the environment and ensuring low waste. After all, the biggest problem with packing is that we use non-degradable materials like plastic and styrofoam and routinely throw vast amounts of it away. This has to change, and modern supply chains do whatever necessary to do so. Modern materials allow for the same safety while being biodegradable. At the same time, eco-conscious packing procedures ensure that we waste as little as possible.

Final thoughts

All things considered, you should have a decent idea of the importance of packaging optimization in supply chain. Without it, you not only risk losing money but also endangering your items and having a substantial carbon footprint. Know that even a small change in your packing procedures can have a long-lasting effect on your finances and the environment. So, invest your time into looking into it. Once you do some research, you will learn that we’ve come a long way from run-of-the-mill cardboard boxes. Modern packaging solutions give you a lot of freedom to explore how to make packaging as optimized as possible. So, do your best to make the most out of them.


Amanda Anderson has been a relocation coordinator for various moving companies and marketing advisor for Capital City Bins. During her 15 years of service, she has learned a thing or two about shipping and how to prepare for it safely. Now she helps both professionals and amateurs handle shipping with due care.

bakery packaging

Burgeoning Interest in Pre-Packaged Foods to Foster Bakery Packaging Market Growth 

The bakery industry is among the most prominent food sectors worldwide. Given the widespread preference for baked goods such as bread and cakes, the production of these items is witnessing exponential growth. In India, for instance, the production of bakery products such as biscuits, cakes, buns, bread, and pastries among others, is estimated to be over 3 million tons annually.

A majority of bakery products produced at both retail and wholesale levels have a considerably short shelf life at ambient temperatures. These foods a susceptible to spoilage due to contaminants like mold, which arises mainly from fluctuations in storage temperature and excessive water activity. One of the key ways to avoid these impacts is the use of proper bakery packaging.

In order to mitigate the risks of spoilage therefore, the bakery packaging market is making significant strides towards developing novel and innovative solutions in recent years.

The growing prevalence of frozen food products will drive the need for more robust packaging for bakery items

In recent years, the prevalence of frozen goods has seen a significant rise, mainly due to the extended shelf life they offer. Furthermore, as the use of devices like microwave ovens grows more popular, the introduction of frozen baked goods in the market has also grown exponentially, thereby propelling the need for robust packaging solutions.

One of the most promising baked food packaging solutions in recent times is the development of Modified Atmosphere Packaging or MAP, which uses a mix of nitrogen and carbon dioxide in the gas atmosphere to offer a suitable bakery packaging solution for frozen goods.

Baked items such as baguettes, pita, bagels, tortilla wraps, and other forms of bread are the most suitable items for MAP, as they have low water content, and are susceptible to spoilage due to microbes like mold.

The use of CO2 in modified atmosphere packaging solutions is also gaining rapid traction, as it helps to make the packaging easy to test for discrepancies like leaks.

Improper use and high contamination risks associated with baked goods packaging may impede market growth

The bakery packaging industry could face certain roadblocks to its growth, owing to potential product contamination stemming from foreign objects associated with packaging bags. Stringent control and safety protocols are required in order to mitigate the risk of these situations.

Furthermore, plastic packaging for bakery items is highly susceptible to product contamination, especially in areas like flour bins, scaling equipment, etc. Also, improper use and disposal of bakery packaging materials could lead to a higher risk of cross-contamination.

Use of flexible packaging emerges as a key trend for the bakery packaging market

Flexible packaging is gaining massive ground in the modern era, as an ideal solution for the transportation and storage of various bread and other bakery goods. These packaging solutions demonstrate significant benefits such as malleability, convenience, and a higher product-to-package ratio as compared to its counterparts, especially for storage on pantry shelves and countertops.

Flexible packaging, such as bags, pouches, wrappers, form-fill pouches, and others also offer many value-added benefits like lightweight, low transportation costs, and smaller carbon footprint, which has led to its rising adoption in the packaging of bakery items.

To that end, TIPA, a sustainable packaging developer announced the launch of a novel bio-based and compostable flexible packaging in the United Kingdom. While it demonstrates similar properties to regular plastic packagings, such as durability, impermeability, and transparency, TIPA packaging is able to biologically decompose in 180 days, becoming a soil fertilizer, similar to an orange peel. TIPA’s packaging solutions, which are printable on both sides, as well as sealable, are suited to the packaging of bakery items, fresh produce, and other such products.

Evolution of packaging materials and strong sustainability efforts are expected to generate lucrative growth avenues for the bakery packaging industry

Packaging trends have been evolving consistently over the years, with the emergence of custom baked goods packaging becoming a key contributor to bakery packaging market growth in the years ahead.

Key players in the industry are working towards developing innovative packaging solutions, in order to help bakery producers improve and maintain optimum food quality, enhance sales, whilst ensuring sustainability through reduced waste levels.

For instance, UK-based company Marks & Spencer have recently unveiled 100% widely recyclable packaging for its in-store bakery items. The novel packaging solution, which is made from paper with small plastic windows or translucent paper, can be collected for recycling purposes by more than 75% of the authorities across the UK. This innovation was part of M&S’s long-term target of making its packaging recyclable by the year 2022.

Rising demand for packaged foods in the COVID-19 period and the subsequent need for efficient baked goods packaging solutions

The global health crisis caused by the spread of the novel coronavirus in the past year has led to worldwide closures of bars, restaurants, and myriad other public food establishments, in compliance with social distancing directives. This has, in turn, increased the preference for pre-packaged bakery products, resulting in a significant shift in bakery packaging industry trends.

One of these shifts is the renewed demand for plastic packaging, which has raised concerns pertaining to the long-term effect of this packaging on the environment.

In response to these concerns, industry players such as Novolex company Waddington Europe have introduced rPET rigid packaging solutions, which allow retailers and customers to gain optimum baked good quality whilst ensuring sustainability. The company’s novel Eco Blend Pura range, which includes recyclable, 100% PCR (post-consumer recycled) rigid trays, for instance, is designed to be an ideal bakery packaging solution for the circular economy concept while catering to the heightened demand for packaged foods during the pandemic.

Bakery goods and other snack foods have specific storage requirements that are addressed by the evolution of novel packaging solutions in recent years, in the form of laminates, thermoformed trays, and films. Since the demand for packaging solutions with advantageous properties such as printability, machinability, and cost-effectiveness is set to witness continuous growth in the modern era, the bakery packaging industry is bound to follow a positive growth trajectory in the years to come.