New Articles

Novel Polyester Fiber Technologies to Play a Key Role in Ushering the Textiles Industry Towards Sustainability

polyester

Novel Polyester Fiber Technologies to Play a Key Role in Ushering the Textiles Industry Towards Sustainability

Plant-based polyester fibers are quickly emerging as one of the hottest trends in the textiles space.

From a historical standpoint, textiles have undergone various stages of evolution, from being a small-scale domestic industry to its current supremacy in the global economy. Textiles have transformed dramatically from their first stage, dubbed the ‘cottage stage’, which included the production of natural fibers such as flax, wool, and cotton on a domestic basis, to more innovative operations in the Industrial revolution.

As technologies such as looms, wheels, and spinning processes emerged throughout history, textile production began to shift focus from conventional natural fabrics to synthetic or “man-made” fibers, most notable among them being polyester fibers.

Polyester is among the most common synthetic fibers used worldwide. The early origins of the polyester fiber market can be traced back to 1941 when the first viable version of the material was developed by British chemists J.T. Dickson, and J. R. Whinfield, and named Terylene. However, the material was popularized in the 1950s, by DuPont, under their brand Dacron, which went on to become the most predominantly used fiber across the industrial sector, surpassing even cotton.

Polyester fabric has many beneficial characteristics, including high strength, resistance to stretching, shrinkage, creasing, insects, as well as most chemicals. Specific properties, however, can vary based on the type of polyester fiber, including crush, oil, or flame resistance.

Used primarily for home furnishings and clothing, polyester fibers have gained massive popularity over the years, being used either alone or blended with other fabrics such as cotton, wool, flax, or rayon.

New polyester fabric innovations revolutionizing the apparel sector

Polyester is particularly popular for the production of apparel and clothing. The material, either by itself or in blends, can be found in nearly every type of apparel, from regular loungewear and daily wear to specialized sports apparel. Common polyester fibers blends include polyester-cotton blends for shirts and polyester-wool blends for suits, among others.

Polyester manufacturing technology has undergone significant transitions over the years, with novel solutions making differentiation between synthetic and natural fibers considerably challenging. One of the primary stages of this transition was the emergence of microfibers, facilitated by technology advancements that enabled the extrusion of the material in fine multifilament yarns. This, in turn, enhanced the aesthetics as well as the performance of both the fiber and the fabric.

This transformation further aided in the integration of high-tech polyester fibers in the production of high-performance active sportswear. Also, polyester microfibers came to be considered ideal for creating fabric with characteristics similar to silk.

Another notable transformation in the polyester fibers manufacturing domain was the evolution of the recycling process. Recycled polyester, or rPET fibers, developed using PET or clear plastic water bottles as the raw material, have given apparel manufacturers an innovative and more sustainable source of material, that would otherwise go into landfills. For instance, recycled polyester is used extensively in the production of textiles like fleece, preferred by outdoor clothing brands concerned with their ecological footprint.

According to studies, the apparel industry is aiming towards doubling the use of these polyester fibers by 2030, particularly fabrics derived from the emerging fiber-to-fiber technology, that leverages green chemistry to facilitate the breakdown of used polyester and reform it without sustaining any loss in quality. This concept of “infinite recyclability’ offered by the use of rPET fibers has attracted the attention of many notable apparel brands looking to bolster their growth strategy in a more sustainable way.

Marks & Spencer, Patagonia, alongside myriad other fashion businesses have gained prominence in recent years for their use of recycled polyester in their products. likewise, Japanese company Teijin made considerable progress in this regard, by setting up its own polyester recycling system to recreate the fabrics for use in clothing.

The emergence of plant-based polyester fibers as a key sustainability step in the textiles domain

The textile industry has faced considerable scrutiny over the years, owing to its large carbon footprint. The use of synthetic fabrics, such as polyester, has faced significant backlash due to their adverse impact on environmental health. Studies suggest that polyesters, especially, account for almost 80% of chemically produced fibers across the globe.

As ethical concerns continue to push apparel and fashion companies away from petroleum-based fiber solutions, major industry players are taking targeted steps to adopt more sustainable textile materials in their offerings. For instance, H&M has made a commitment to switch to sustainable materials completely by 2030. Similarly, Fast Retailing, operator of casualwear Uniqlo, has initiated the use of biofibers in its products. Furthermore, in 2020, the company also revealed its participation in the UN’s Fashion Industry Charter for Climate Action, designed to bring about a 30% decrease in GHG emissions from the apparel sector by 2030.

Polyester fiber production has historically involved the use of ethylene glycol and terephthalic acid, both of which are derived from petroleum. In an effort to avert the potentially hazardous effects of these materials, various technologies are cropping up, to examine more eco-friendly methods of deriving the raw materials. For instance, extraction of ethylene glycol from sugarcane has been gaining considerable traction in recent years, paving the way for the production of more sustainable, plant-based polyester fibers.

Companies across the globe, such as Japanese materials company Toray Industries have already taken cognizance of this technology, leveraging it to initiate a breakthrough designed to mitigate carbon emissions and reliance on petroleum sources. The company, in collaboration with U.S-based biofuels company Virent, has used the process to develop what is hailed as the first 100% plant-based polyester fiber in the world. The production of this novel material is facilitated by the creation of a biologically derived terephthalic acid version, constituting nearly 70% polyester content, using inedible parts of corn and sugarcane.

The eco-friendly, plant-based polyester fiber demonstrates durability and processing ease similar to that of conventional polyesters and is geared towards use in automotive interiors, sportswear, and many other applications. As similar efforts by numerous polyester fiber industry vendors gain momentum, the textiles market is likely to undergo a major transformation in the years ahead.

_______________________________________________________________

Saloni Walimbe is a Content Writer for Global Market Insights, Inc. 

fashion

SEPTEMBER ISSUE: FASHION & TRADE IN A SHIFTING GLOBAL LANDSCAPE

As any devoted reader of Vogue knows, September is usually the time for a wardrobe refresh. This year, the new season may not be looking so good for the fashion industry which faces tariffs, changing consumer demand, and of course, fallout from the pandemic.

Going into 2020, fashion’s global leaders were already apprehensive about a difficult year ahead. They feared external economic shocks and were feeling pressure to adapt quickly to digitization and embrace the push for sustainability. Then, the COVID-19 pandemic upended their industry, cutting demand and disrupting supply chains. Meanwhile, escalating global tensions including the U.S.-China trade war added to the burden of trade barriers.

Though fashion can be seen as a luxury or even a hobby, the apparel industry is one of the largest in the world. Disruptions to this trillion dollar industry have meaningful impacts across the globe for the millions involved in making the world look good while clothing it.

The Big Players in the Global Fashion Trade

Fashion is a global business with global supply chains so tariffs, trade disputes, and transportation disruptions all play an important role in determining what we can buy and how much we pay for it. The global apparel market is valued at over one trillion U.S. dollars. The United States is currently the world’s biggest market for imports of apparel and footwear, importing around $85 billion worth of clothing, accessories and footwear in 2018.

“Knit apparel” is defined as any clothing made from the weaving of fibres. It’s the largest single apparel designation. The United States buys 18.95 percent of total knit apparel imports, twice that of the second-largest importer, Germany. Other top destinations for knit apparel around the globe include European countries such as Spain, the UK and France, and fashion-conscious Asian powerhouses like Japan and Hong Kong.

China remains at the top when it comes to exports of apparel. In 2018, China’s exports of knit apparel made up just shy of 31 percent of total world exports. Bangladesh and Vietnam take the number two and three spots, but with market shares of 7.52 and 5.66 percent respectively.

Top Ten Knit Apparel

A look at longer term trends reveals that China’s market share has been slipping. In 2012, China commanded 41 percent of total knit apparel exports, meaning in the past six years it has lost ten percent of its market share. The below graph shows this decline, as well as the increasing share claimed by rising South and Southeast Asian competitors Bangladesh, Vietnam, and Cambodia. This can be explained partially by the escalating trade war between the United States and China, prompting businesses to shift all or part of their production away from China and to neighboring Asian countries to avoid the Made in China label and the tariffs that come with it.

Asian country share of knit apparel exports v China (1)

An Industry at the Whims of International Policy – and Trends

Even before the pandemic hit, the industry was expecting a shake-up as both global relations and trends were shifting. Global value chains are morphing and new industrializing markets emerging. At the same time, e-commerce continues to accelerate; and expectations for brands to be sustainable and socially conscious are growing. The global pandemic, social movements and international relations of 2020 have forced the fashion industry to be more innovative than ever before to stay in business.

Trade Disputes & Barriers

The fashion industry has long suffered from tariffs — global average import tariff rates for clothing products stood at 17 percent in 2018, about twice as much as that for all other manufactured goods.

In the United States, tariffs are as high as 32 percent for clothing and 65 percent for footwear. In fact, around 75 percent of the total tariff burden on American households comes from apparel products. U.S. tariffs generally vary widely, but those on clothing tend to be higher than in almost any other category and affect a larger portion of U.S. imports, translating into higher prices paid by U.S. consumers.

Given China’s textile and apparel export dominance, it is unsurprising that tariffs on clothing originating in China have been significantly affected by the U.S.-China trade war. The United States levied tariffs ranging from 7 to 25 percent on knitted and non-knitted apparel; textiles including silk and cotton; fabrics such as lace and embroidery; and a whole host of other inputs the fashion industry relies on (like rubberized textiles). China retaliated with its own list of tariffs against American products, including U.S.-produced apparel. The existence of these tariffs, and the constant threat of more, make China a less appealing location for production. If they can find the right mix of cheap-but-skilled labor, manufacturers are likely to relocate factories. Those Made in China labels may instead read Made in VietnamBangladesh or Turkey.

COVID 19: Decreased Demand & Shaky Supply Chains

The COVID-19 pandemic dealt a major blow to the fashion industry worldwide. The one-two punch of disrupted supply chains and a global population reining in luxury expenses hit designers, manufacturers and retailers of clothing and footwear particularly hard.

While people self-quarantined at home, retailers who rely on sales at their brick-and-mortar stores were impacted immediately. During the first six months of 2020, the sales of clothing and accessories at stores in the United States were close to 40 percent lower than one year prior. Department store Nordstrom has suffered a 53 percent dip in sales, and many retailers, including household names like Brooks Brothers, JC Penney and Neiman Marcus, have filed for bankruptcy. Tangentially, a whole population staying home did not demand the same types of clothes as before. No vacation meant no new summer wardrobe. No special events cut down on the need for fancy outfits, causing demand to fall even further.

Resilient and nimble supply chains are vital to any fashion house, as they must be able to react quickly to changing trends and draw on skills and resources spread throughout the world. This resilience was put to the test during the coronavirus pandemic as major production and transportation faltered. The clothing retailers that seem to be weathering the storm best are online-focused stores in a position to pivot quickly to the stay-at-home demand for comfy clothes and “athleisure” wear.

For Some Countries, Fashion Means Everything

Fashion houses and retailers are obviously struggling. Unraveling the threads of trade in fashion reveals the much larger number of people involved in the global fashion industry who have been impacted worldwide. They include millions of people employed as manufacturers of apparel and footwear, as well as producers of textiles and other materials, and farmers who produce raw materials, as well as myriad designers, creators and marketers who are part of the innovative “orange economy”.

Many countries are involved in apparel production, but for some South and Southeast Asian countries it forms a significant part, even the vast majority, of their total revenue. For example, 44 percent of national export revenue in Sri Lanka comes from apparel. That number is even higher for Cambodia, at 58.45 percent. Apparel is also Vietnam’s third-largest export sector, bringing in over $36 billion annually and accounting for 16 percent of GDP.

And nowhere is the apparel industry more important than Bangladesh, where 83 percent of total export revenue comes from the garment industry. The apparel industry, and more specifically the ability to trade the clothing and accessories manufactured in Bangladesh, has been a huge driver of economic development in the country and has given many the opportunity to earn a living beyond subsistence farming. About 80 percent of jobs are held by women, providing not only employment but autonomy and education to one of the world’s poorest and most vulnerable populations.

However, this specialization comes at a cost. Although trade in apparel has brought much needed revenue into the country, the heavy reliance on a single industry has also been a source of concern. For example, worldwide orders dried up at the height of the coronavirus pandemic, risking millions of Bangladeshi jobs and even prompting fears of starvation.

Bangladesh Garment Sector (1)

Trends in Fashion and Trends in Trade – Where Next?

Trends rule in the world of fashion. In this especially uncertain time, who knows what will win out as new autumn fashion appears on our shelves (and in our feeds)?

Will the growing shift to more sustainable and ethical fashion continue with a slow down of “fast fashion” in favor of investing in long-lasting pieces with a low environmental footprint? If so, we might expect a shift away from clothing produced in far-flung destinations to cut down on carbon footprints or to trace the origin of clothing made with free and fair practices. Or, as the world opens up post-COVID will the return of traveling and social events spur a worldwide shopping-spree and a desire for more clothing, more quickly? In that case, suppliers who can utilize large and diverse – yet agile – supply chains will come out on top.

Two things are certain: fashion will continue to be a global industry and trade will continue to play a vital role in shaping what we wear.

_______________________________________________________________

Alice Calder

Alice Calder received her MA in Applied Economics at GMU. Originally from the UK, where she received her BA in Philosophy and Political Economy from the University of Exeter, living and working internationally sparked her interest in trade issues as well as the intersection of economics and culture.

This article originally appeared on TradeVistas.org. Republished with permission.

fashion

COVID-19: The Fashion Store That Stands Out of the Crowd

When things get tough it’s often hard to remember why you started. When you’re drowning in paperwork, figures and the latest sales initiatives it can be hard to see beyond the next task at hand. Whether you own a fashion retail chain or a small independent boutique, it’s safe to assume that you started out with a desire to share your love of fashion with the world.

Unfortunately, it’s often all too easy for that dream to get lost along the way. This may seem like a minor issue, a simple fact of life when faced with the reality of running a business. But if you’ve lost sight of who you are and why you do what you do, you could actually be damaging your chances of success, particularly during a worldwide crisis where retailers must stand out from the crowd in order to triumph over the competition. Maybe now is the perfect time to go back to basics and remember what makes you unique?

When calculating sales targets and budgeting stock, it’s often difficult to see beyond the line of figures in the cashbook. But if we want to convert sales it’s vital to connect with our customers on an emotional level. Let’s go back to why you started. Perhaps you wanted to curate the perfect selection of stunning occasion wear dresses, to share with your customers the fun of dressing for a big event or a special day. Perhaps you wanted better options when buying clothing for your kids and decided to source childrenswear brands in line with your vision to help make parents’ lives easier and children’s clothes shopping fun. You more than likely imagined yourself as the customer – how you would feel as you browsed the ranges, or what you would think as you entered the door. Things seemed simpler then (then again, didn’t everything?)

But perhaps we need to simplify things once more in order to get to where we want to be. It’s all very well using the latest window dressing or SEO techniques, sending out carefully worded newsletters, and offering sales and coupons. But customers know when they’re being sold to, and more often than not, it’s a major turn-off. How many times have you deleted yet another sales email from your inbox, or avoided a store assistant’s pushy sales techniques? It’s time you put yourself back in the customer’s shoes. Who are they? What do they want? How do they want to be treated? Talk to them if you have the chance and find out what the problem is that only you can solve. They may just remind you why you started out in the first place.

The fashion and trade sector is always changing and every few months retailers update their stock, bringing out the summer dresses or stocking up on jumpers and scarves. The bell-bottoms that were ubiquitous years ago have been relegated to the backs of wardrobes to give way to the skinny or the wide leg. But it’s not just trends that change. Are you the same person that you were when you started your business? Is society in the same place as it was when you started out? Even if you launched your business just a year ago, the answer to these questions is more than likely to be “no”. And as situations change, if we continue to do what we always have done, we’re likely to get left behind. But how does that fit with going back to where you started? If we’re supposed to constantly be changing and adapting, how can we stay true to our original goals? The key, as always, is to strip things back to the essentials.

Let’s go back to the occasion to wear example. If your original vision was to offer stunning party wear but people are no longer buying glitzy dresses perhaps now is the time to consider what led you to your choice in the first place. Was it the glitter and sequins that attracted you? Maybe you could consider introducing a range of casual wear, but with a touch of your signature bling to stay true to your brand and bring a little sparkle to your customers’ everyday lives? If the reason you went into occasion wear was more about dressing your customers for their special events, you may simply need to reassess the mood of the moment – if sustainability and slow fashion are the buzzwords of the day, perhaps you could source more classic designs which will last a lifetime, or consider an offering a hire service to help your customers live more sustainably while still fulfilling their fashion fantasies? Consider what your original vision can offer to your customers today and be ready to step outside of your comfort zone.

Ever had the feeling that you’re stuck in a rut? Haven’t we all. It’s often easier to source your collections from the same brands year after year – you’ve built up a relationship, you know what to expect, it’s quick and easy. But ease can be an enemy of progress and relying on those tried and tested habits can lead you away from what you originally set out to achieve. If you’ve gone back to basics you should already have a good idea of exactly what you want to offer your clients. Whatever it is you decide, one of the major factors is likely to be “something they can’t get anywhere else”. We all want to be original, and when the competition is sky-high we need to be able to set ourselves apart from the crowd. “Building your own special identity is a long-term process, but it’s worth all the effort.” – says Mina Melikova, CEO of TradeGala and chief executive of occasionwear brand Goddiva.

If your customers can find the same styles in another perhaps more local store, or they keep seeing those same old favorites in your storefront season after season, they’re likely to look elsewhere. Do what you did when you were just starting out – trust your instinct and branch out with the up-and-coming designers you happened across at the last trade show. Take a risk on a new international brand you discovered recently on your travels. If you want to be faithful to your brand personality you shouldn’t be afraid to stand out from the crowd – it’s the key to success after all.

We know that sourcing brands and purchasing stock can be time-consuming, and can take you away from that all-important time with your customers. This is why we created TradeGala – the B2B online marketplace we do the legwork, sourcing emerging and well-established fashion brands from around the world, with something to cover your every fashion need. New brands are added every week so there’s always something new, something to inspire! Revisit your vision and find the brands to help you achieve it at TradeGala.